PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)]


id0140f1802400

Осторожно
•  To prevent the A/F sensor damage, do not perform the following operation before starting the engine for the first time after the PCM is replaced.
―  Fully depress and release the accelerator pedal three times repeatedly while depressing the brake pedal with the ignition switch in the ON position.
Примечание
•  If the PCM is replaced, always perform each adjustment procedure using the following steps.

STEP

ACTION

PAGE/CONDITION

1
Perform diesel particulate filter regeneration procedure.
Примечание
•  If the diesel particulate filter manual regeneration cannot be performed, go to the next step.
2
Read the PCM configuration data.
3
Replace the PCM.
Примечание
•  When reusing a used PCM, perform the following data reset beforehand.
―  Engine oil data reset
―  PCM data reset
4
Turn the engine switch on.
5
Write the PCM configuration data.
6
Perform A/F sensor date reset procedure.
7
Perform IMMOBILIZER SYSTEM programming.
8
Perform after repair procedure.
9
Turn the engine switch off.
10
Wait for 20 s.
11
Start the engine.
Verify that the MIL does not illuminate.
12
Turn the engine switch off.
13
Turn the engine switch on (Engine off).
14
Perform KOEO self-test procedure.
15
Perform Intake shutter valve/EGR valve initialization procedure.
16
Perform diesel particulate filter reset procedure.
17
Turn the engine switch off.
18
Wait for 20 s.
19
Start the engine.
20
Perform KOER self-test procedure.
Warm up until the exhaust gas temperature (EXHTEMP1, EXHTEMP2, EXHTEMP3 PID) is 100 °C {212 °F} or more.
21
Perform injection amount correction procedure.
Engine coolant temperature 65—95 °C {149—203 °F}.
Intake air temperature 15—65 °C {59—149 °F}.
Fuel temperature 30—60 °C {86—140 °F}.
22
Turn the engine switch off.
23
Wait for 20 s.
24
Start the engine.
25
Perform diesel particulate filter assessment procedure.
Engine coolant temperature 60 °C {140 °F} or more.
26
Perform diesel particulate filter regeneration.
Осторожно
•  If the diesel particulate filter manual regeneration has not been performed in Step 1, perform the diesel particulate filter manual regeneration twice.
27
Perform repair verification drive mode.
28
Verify that O2S11_CAL value is not 0 using the PID O2S11_CAL.
―  If the value is 0, return to the previous step.
29
Turn the engine switch off.


European (L.H.D.) specs.

1.  Disconnect the negative battery cable.

2.  Remove the front side trim (right-side). (See СНЯТИЕ И УСТАНОВКА ОБИВКИ ПЕРЕДНЕЙ ЧАСТИ ПОРОГА.)

3.  Partially peek back the floor covering.

4.  Remove in the order indicated in the table.

am3zzw00004057

1
PCM cover
2
PCM connector
3
PCM

5.  Install in the reverse order of removal.


U.K. Specs.

1.  Disconnect the negative battery cable.

2.  Remove the front side trim (left-side). (See СНЯТИЕ И УСТАНОВКА ОБИВКИ ПЕРЕДНЕЙ ЧАСТИ ПОРОГА.)

3.  Partially peek back the floor covering.

4.  Remove in the order indicated in the table.

am3zzw00004058

1
Set bolt
2
PCM cover
3
PCM connector
4
PCM

5.  Install in the reverse order of removal.


Set bolt removal note

1.  Using a chisel and a hammer, cut a groove on the head of the set bolt so that a screwdriver can be inserted.

2.  Loose the set bolt using an impact screwdriver or pliers.

am3zzw00004059


Set bolt installation note

1.  Install a new set bolt and tighten it until the neck of the bolt is cut.

am3zzw00004060


Australian specs.

1.  Disconnect the negative battery cable.

2.  Remove the front side trim (left-side). (See СНЯТИЕ И УСТАНОВКА ОБИВКИ ПЕРЕДНЕЙ ЧАСТИ ПОРОГА.)

3.  Partially peek back the floor covering.

4.  Remove in the order indicated in the table.

am3zzw00004578

1
PCM cover
2
PCM connector
3
PCM

5.  Install in the reverse order of removal.