SCHEDULED MAINTENANCE [European (L.H.D. U.K.) specs. (Except L3 Turbo)]
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Scheduled Maintenance Table
For Europe (L.H.D. U.K.) except L3 Turbo engine
Maintenance Interval |
Number of months or kilometers (miles), whichever comes first |
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---|---|---|---|---|---|---|---|---|---|---|
Months |
12 |
24 |
36 |
48 |
60 |
72 |
84 |
96 |
108 |
|
×1000 km |
20 |
40 |
60 |
80 |
100 |
120 |
140 |
160 |
180 |
|
×1000 miles |
12.5 |
25 |
37.5 |
50 |
62.5 |
75 |
87.5 |
100 |
112.5 |
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GASOLINE ENGINE
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Engine valve clearance
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Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
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Drive belts *1
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I
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I
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|
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I
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Idle speed (for Z6, ZJ engine)
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I
|
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I
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I
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I
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|
I
|
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Spark plugs *2
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Iridium type
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Replace every 120,000 km (75,000 miles)
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except Iridium type
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R
|
|
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R
|
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|
R
|
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Air cleaner element *3
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Z6, ZJ engine
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C
|
C
|
R
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C
|
C
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R
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C
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C
|
R
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LF engine
|
|
|
R
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R
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R
|
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Evaporative system (if installed)
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|
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I
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I
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I
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DIESEL ENGINE
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Engine valve clearance (for RF engine)
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I
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I
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Engine timing belt *4
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Y6 engine
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Replace every 240,000 km (150,000 miles) or 10 years
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RF engine
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Replace every 120,000 km (75,000 miles)
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Drive belts *1
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Y6 engine
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I
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I
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I
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I
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I
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I
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I
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I
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I
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RF engine
|
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I
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I
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I
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Radiator cap (for Y6 engine)
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I
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I
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I
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I
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Fuel filter
|
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|
R
|
|
|
R
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R
|
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Fuel injection system (for RF engine) *5
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I
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I
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I
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I
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Fuel system (Drain water)
|
D
|
D
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D
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D
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D
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D
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Air cleaner element *3
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Y6 engine
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R
|
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R
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R
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RF engine
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C
|
C
|
R
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C
|
C
|
R
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C
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C
|
R
|
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Diesel particulate filter (for Y6 engine with Diesel particulate filter)
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Replace every 120,000 km (75,000 miles)
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Fuel additive for diesel particulate filter
(for Y6 engine with Diesel particulate filter)
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Fill up every 60,000 km (37,500 miles)
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GASOLINE AND DIESEL ENGINE
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Engine oil *6*7
|
R
|
R
|
R
|
R
|
R
|
R
|
R
|
R
|
R
|
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Engine oil filter *6
|
R
|
R
|
R
|
R
|
R
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R
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R
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R
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R
|
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Cooling system
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I
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I
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I
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I
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Engine coolant
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FL22 type *8
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Replace every 200,000 km (125,000 miles) or 11 years
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Others
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Replace at first 100,000 km (62,500 miles) or 4 years;
after that, every 2 years
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Fuel lines and hoses
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I
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I
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I
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I
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Battery electrolyte level and specific gravity
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I
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I
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I
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I
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I
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I
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I
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I
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I
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Brake lines, hoses and connections
|
I
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I
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I
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I
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I
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I
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I
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I
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I
|
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Brake fluid *9
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|
R
|
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R
|
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R
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R
|
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Parking brake
|
I
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I
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I
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I
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I
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I
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I
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I
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I
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Disc brakes
|
I
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I
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I
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I
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I
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I
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I
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I
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I
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Power steering fluid, lines, hoses and connections
|
I
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I
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I
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I
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I
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I
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I
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I
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I
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Steering operation and linkages
|
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I
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|
I
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|
I
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I
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Manual transaxle oil (except Y6 engine)
|
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|
R
|
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Manual transaxle oil (for Y6 engine)
|
I
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I
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I
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I
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I
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I
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I
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I
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I
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Automatic transaxle fluid level
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I
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I
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I
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Front and rear suspension, ball joints and wheel bearing axial play
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I
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I
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I
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I
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Drive shaft dust boots
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|
I
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I
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I
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I
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Exhaust system and heat shields
|
Inspect every 80,000 km (50,000 miles) or 5 years
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Bolts and nuts on chassis and body
|
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T
|
|
T
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|
T
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T
|
|
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Body condition (for rust, corrosion and perforation)
|
Inspect annually
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Cabin air filter (if installed)
|
|
R
|
|
R
|
|
R
|
|
R
|
|
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Tires (including spare tire)(with inflation pressure adjustment)
|
I
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I
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I
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I
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I
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I
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I
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I
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I
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Chart symbols
Remarks
Scheduled Maintenance Service (Specific Work Required)
Maintenance Item |
Specific Work Required |
---|---|
ENGINE
|
|
Engine valve clearance
|
Inspect engine vale clearance.
|
Engine timing belt
|
Replace engine timing belt.
|
Engine timing belt auto tensioner
|
Replace engine timing belt auto tensioner.
|
Drive belts
|
Inspect for wear, cracks, fraying and tension.
|
Engine oil
|
Replace engine oil and inspect for leakage.
|
Engine oil filter
|
Replace engine oil filter and inspect for leakage.
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COOLING SYSTEM
|
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Cooling system (Including coolant level adjustment)
|
Check engine coolant level and quality, and inspect for leakage.
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Radiator cap
|
Inspect radiator cap.
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Engine coolant
|
Replace engine coolant.
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FUEL SYSTEM
|
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Idle speed
|
Check engine idle rpm.
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Idle mixture
|
Inspect the CO and HC concentrations (see W/M).
|
Choke system
|
Check system operation.
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Air cleaner element
|
Inspect dirt, oil and damage.
Clean air cleaner element (by blowing air).
Replace air cleaner element.
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Fuel filter
|
Replace fuel filter.
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Fuel injection pump inlet filter
|
Clean fuel injection pump inlet filter.
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Fuel lines and hoses
Fuel lines, hoses and connections
|
Inspect for cracks, leakage and loose connection.
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Fuel injection system
|
Update to injection amount correction with WDS (see W/M).
Update to injection amount correction with M-MDS (see W/M).
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Fuel system (Drain water)
|
Drain water in fuel system.
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Diesel particulate filter
|
Replace diesel particulate filter.
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Fuel additive for diesel particulate filter
|
Fill up fuel additive.
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IGNITION SYSTEM
|
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Initial ignition timing
|
Check initial ignition timing.
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Spark plugs
|
Inspect for wear, damage, carbon, plug gap and high-tension lead condition.
Replace spark plugs.
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Ignition cables condition/security
|
Inspect for damage, condition and connection.
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EMISSION CONTROL SYSTEM
|
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Evaporative system
Evaporative emission control system
|
Check system operation (see W/M), vapor lines, vacuum fitting hoses and connection.
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Crankcase emission control system
|
Check system operation (see W/M), PCV valve, blow-by lines, vacuum fitting hoses and connection.
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E.G.R system
|
Check system operation (see W/M), vacuum fitting hoses and connection.
MZR-CD (RF turbo) engine: Update to MAF correction for E.G.R control with WDS (see W/M).
MZR-CD (RF turbo) engine: Update to MAF correction for E.G.R control with M-MDS (see W/M).
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Air intake system
|
Update to MAF correction (see W/M).
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Throttle positioner system
|
Check the diaphragm and system operation, vacuum fitting hoses and connection.
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Dash pot
|
Check system operation.
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ELECTRICAL SYSTEM
|
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Battery electrolyte level and specific gravity
|
Check battery electrolyte level and specific gravity.
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Battery condition
|
Check battery for corroded or loose connections and cracks.
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Battery
|
Check battery for leakage and corrosion.
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All electrical system
Lighting system and windshield wipers and washer
|
Check function of lighting system, windshield wiper (including wiper blade condition), washer and power windows.
|
Head light alignment
|
Check head light alignment.
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CHASSIS AND BODY
|
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Brake and clutch pedals
Brake pedals
|
Check pedal height and free play.
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Brake fluid
|
Check brake fluid level and for leakage.
Replace brake fluid.
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Clutch fluid
|
Check Clutch fluid level and for leakage.
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Brake lines, hoses and connections
|
Inspect for cracks, damage, chafing, corrosion, scars, swelling and fluid leakage.
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Parking brake
|
Check parking lever stroke.
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Power brake unit and hoses
Power brake unit (Brake booster) and hoses
|
Check vacuum lines, connections, and check valve for improper attachment, air tightness, cracks chafing and deterioration.
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Disc brakes
|
Inspect caliper for correct operation and fluid leakage, brake pads for wear. Check disc plate condition and thickness. Test for judder and noise.
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Drum brakes
|
Inspect brake drum for wear and scratches: brake lining for wear, peeling and cracks; wheel cylinder for fluid leakage. Test for judder and noise.
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Manual steering gear oil
|
Check manual gear oil level.
|
Power steering fluid, lines, hoses and connections
Power steering fluid and lines
|
Check power steering fluid level and lines for improper attachment, leakage, cracks, damage, loose connections, chafing and deterioration.
|
Steering operation and gear housing
Steering linkages tie rod ends and arms
Steering operation and linkages
|
Check that the steering wheel has the specified play. Be sure to check for changes, such as excessive play, hard steering or strange noises. Check gear housing and boots for looseness, damage and grease/gear oil leakage. Check ball joint, dust cover and other components for looseness, wear, damage and grease leakage.
|
Front and rear suspension and ball joints
Front suspension ball joints
Front and rear suspension, ball joints and wheel bearing axial play
|
Inspect for grease leakage, crack, damage and looseness.
Inspect for grease leakage, crack, damage, looseness and wheel bearing play/noise.
|
Wheel bearing axial play
|
Inspect for wheel bearing play/noise.
|
Manual transmission/transaxle oil
|
Check manual transmission/transaxle oil level and for leakage.
Replace manual transmission/transaxle oil.
|
Automatic transmission/transaxle fluid level
|
Check automatic transmission/transaxle fluid level.
|
Automatic transmission/transaxle fluid
|
Replace automatic transmission/transaxle fluid.
|
Front and rear differential oil
Front differential oil
Front axle oil
Rear differential oil
Rear axle oil
|
Check front and rear differential oil level and inspect for leakage.
Replace front and rear differential oil.
|
Transfer oil
|
Check transfer oil level inspect for leakage.
Replace transfer oil
|
Front and rear wheel bearing grease
Front wheel bearing grease
|
Remove wheel bearing and replace wheel bearing grease.
|
Wheel bearing axial play
Wheel bearing axial play (rear) and lateral play (front)
|
Inspect wheel bearing play and noise.
|
Propeller shaft joints
Front propeller shaft joints
Rear propeller shaft joints
|
Lubricate propeller shaft joints.
|
Drive shaft dust boots
|
Inspect for grease leakage, crack, damage and looseness.
|
Wheel nuts
|
Tighten wheel nuts.
|
Bolts and nuts on chassis and body
Bolts and nuts on seats
|
Tighten bolts and nuts fastening suspension components, members and seat frames.
|
Body condition (for rust, corrosion and perforation)
|
Inspect body surface for paint damage, rust, corrosion and perforation.
|
Exhaust system and heat shields
Exhaust pipe connections
|
Inspect for damage, corrosion, looseness of connections and gas leakage.
|
Tire rotation
|
Rotate tires.
|
Tires (Including spare tire)(with inflation pressure adjustment)
|
Check air pressure and inspect tires for tread wear, damage, cracks; and wheels for damage and corrosion.
|
Flat tire repair kit
|
Check tire repair fluid expiration date.
|
Hinges and catches
|
Lubricate hinges and catches of doors, trunk lid and hood.
|
Underside of vehicle
|
Inspect underside of vehicle (floor pans, frames, fuel lines, around exhaust system etc.) for damage and corrosion.
|
Road test
|
Check brake operation/clutch operation/steering control/operation of meters and gauges/squeaks, rattles, or unusual noises/engine general performance/emergency locking retractors.
|
Diagnostic trouble code by WDS
Diagnostic trouble code by M-MDS
|
Check diagnostic trouble code with WDS (see W/M).
Check diagnostic trouble code with M-MDS (see W/M).
|
M-MDS check of Vehicle Management and Safety Systems
|
Check the items below with M-MDS (see W/M).
(1) Retrieve All CMDTCs
(2) PCM function test (except Tribute and diesel engine models)
(3) PCM Input/Output Data Monitor (except Tribute and diesel engine models)
(4) Adviser Comment (except Tribute and diesel engine models)
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AIR CONDITIONER SYSTEM
|
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Cabin air filter
|
Replace cabin air filter.
|