POWER STEERING OIL PUMP DISASSEMBLY/ASSEMBLY [MZR-CD (RF Turbo)]

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Note

•  The following procedure is for replacement of the O-ring and oil seal only. Replace the pump component if other repairs are necessary.

1.  Disassemble in the order indicated in the table.

2.  Assemble in the reverse order of disassembly.

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1	Power steering oil pump component (See Power Steering Oil Pump Component Disassembly Note)
2	Clip (See Clip Disassembly Note) (See Clip Assembly Note)
3	Power steering fluid reserve tank
4	O-ring
5	Joint
6	Plug
7	O-ring
8	Spring
9	Pressure relief valve
10	Control valve
11	O-ring
12	Pressure switch
13	O-ring
14	Rear pump body (See Rear Pump Body Assembly Note)
15	Gasket
16	Cam ring (See Cam Ring Assembly Note)
17	Rotor
18	Vane (See Vane Assembly Note)
19	Side plate
20	O-ring
21	Power steering oil pump

Power Steering Oil Pump Component Disassembly Note

1.  Secure the power pressure oil pump using the SST.

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Caution

•  Use the SST to prevent damage to the pump when securing it in a vise.

Clip Disassembly Note

1.  Lift up the clip tab using a flathead screwdriver.

2.  Remove the clip by pushing it with a flathead screwdriver and a hammer as shown in the figure.

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Vane Assembly Note

1.  Place the vanes in the rotor with the rounded edges contacting the cam.

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Cam Ring Assembly Note

1.  Install the cam ring in the front pump body with the mark facing upward.

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Rear Pump Body Assembly Note

1.  After installing the rear body, manually turn the shaft to verify that it rotates smoothly.

Clip Assembly Note

1.  Push the clip slowly in the direction shown in the figure.

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2.  Confirm that the clip tab is securely fastened.